Mold Cooling: You Can’t Optimize What You Can’t See
Flosense 2.0 Digital Monitoring System
Precise digital monitoring of mold cooling flow, temperature, and pressure —
delivering faster setup, improved productivity, and consistent part quality.
When You Can’t See Cooling Performance,
Problems Go Unnoticed
Blocked water lines. Restricted flow. Uneven cooling. Rising cycle times.
Most molding operations don’t discover cooling problems until they show up as scrap, quality issues, downtime, or lost productivity.
By then, the damage is already done.
Improve part quality, reduce troubleshooting, and maximize cooling performance with real-time digital monitoring of every cooling circuit.
 | Real-Time Visibility Into Every Cooling CircuitFlosense is a complete cooling performance monitoring system. By continuously monitoring flow and temperature across every circuit, Flosense helps molding teams identify problems faster, improve process consistency, reduce scrap, and maximize mold performance. Because cooling time represents 50-80% of total cycle time, better cooling decisions start with better cooling data. |
Key Features
Digital Monitoring
Real-time monitoring of flow, temperature, and optional pressure across all cooling circuits, up to 12 cooling circuits per manifold.
Touchscreen Interface
7.1” touchscreen with intuitive interface showing all circuit data and system status.
High Capacity
Connect up to 4 manifolds and monitor up to 48 cooling circuits.
Data Logging
Internal data storage with graphical display and export functionality. VNC dual link screen mirror connection.
Alarm & Control
Set alarm limits for flow and temperature to ensure process stability and quality.
Connectivity
Includes USB, Ethernet, OPC-UA, and Euromap interface for integration.
How Flosense Works
Monitor Every Critical Cooling Variable
Flosense combines intelligent feed and return manifolds with integrated sensors to continuously monitor:
View all cooling circuits from a single touchscreen interface while storing performance data for future analysis and process optimization.
BUILT FOR MODERN MOLDING OPERATIONS
Powerful Monitoring. Simple Integration.
Designed for production environments that demand visibility, reliability, and seamless communication,
this system delivers high-capacity circuit monitoring with intuitive controls and flexible plant connectivity.
Up to 48 Cooling Circuits
7″ Touchscreen Interface
Data Logging & Export
Alarm Notifications
OPC-UA & Euromap Connectivity
Ethernet & USB Support
Screen Mirroring Capability
Stainless Steel or Aluminum Manifold Options
System Overview
The Flosense 2.0 system replaces traditional manual flow regulators with a fully digital solution, providing real-time insight into your mold cooling performance.
Designed as a complete monitoring system, it utilizes a dual-manifold setup:
- Feed manifold
- Return manifold with flow, temperature, and optional pressure sensors
This configuration ensures precise visibility into every cooling circuit, helping detect inefficiencies, improve heat transfer, and maintain consistent process control across your operation.
Technical Specifications
| Parameter | Standard Sensor | HiTemp Sensor |
|---|---|---|
| Flow Range | 0.5–10 l/min (0.16–3.7 gpm) 1–20 l/min (0.27–5.2 gpm) 2–40 l/min (0.53–10.4 gpm) | 0.5–10 l/min (0.16–3.7 gpm) 1–20 l/min (0.27–5.2 gpm) 2–40 l/min (0.53–10.4 gpm) |
| Flow Accuracy | (±1 σ) in water, ±1% FS | (±1 σ) in water, ±1% FS |
| Temperature Range | 0–120 °C (32–248 °F) | 0–160 °C (32–320 °F) |
| Temperature Accuracy | 15–90 °C (59–194 °F) ±0.5 K 0–120 °C (32–248 °F) ±1 K | 15–90 °C (59–194 °F) ±0.5 K 0–120 °C (32–248 °F) ±1 K 120–160 °C (248–320 °F) ±2 K |
| Pressure Range | 0–10 bar (0–145 psi) | |
| Pressure Accuracy | ±2.5% FS | |
| Material | Stainless Steel / Aluminum | Stainless Steel / Aluminum |
Manifold Configuration
The system is supplied as a pair of manifolds:
- Available in multiple ½” port configurations (with 4, 6, 8, 10, or 12 ports) and connection sizes (1” and 1½”)
- Stainless steel or aluminum manifolds
- Feed manifold with optional pressure and temperature sensors
- Return manifold with flow, temperature, and optional pressure sensors
Flosense 2.0
Manifold Gallery
Explore stainless steel and aluminum manifold configurations designed for
process visibility and clean system integration.
Ready to Take Control of Mold Cooling Performance?
Talk to a Plastixs cooling specialist about Flosense and custom manifold
solutions for your operation.